Microreattore a disco dinamico Gas-liquido-solido Trifase Capacità di elaborazione annuale: 8000 t/anno (24 ore)

YHCHEM dynamic disk microreactor uses a unique internal structure to form rapid turbulent flow of internal materials, which can improve fluid mixing, enhance mass transfer and heat transfer, and is suitable for multi-phase reactions and reactions under high-risk or harsh conditions. According to different scenarios Providing one-stop customized services aims to shorten reaction time, reduce resource waste, improve product quality and purity, eliminate safety risks, reduce environmental pollution, and achieve seamless scale-up from laboratory to industrial production.  

Ampia gamma di applicazioni

Prodotti farmaceutici intermedi, sintesi di farmaci, chimica fine, chimica dei pesticidi, prodotti chimici speciali, industria dei beni di prima necessità, nanomateriali, preparati farmaceutici, modifica dei polimeri, ecc.

Utilizzando il microreattore è possibile eseguire reazioni comuni, tra cui nitrazione, solfonazione, diazotazione, ossidazione, perossidazione, idrogenazione, clorurazione, fluorurazione, alogenazione, polimerizzazione, ciclizzazione, isomerizzazione, esterificazione, aminazione, alchilazione, idrossilazione, neutralizzazione acido-base, ecc.

Caratteristiche del processo

Controllo preciso della temperatura e del tempo di reazione, processo di reazione rapido e sicuro, ampia superficie specifica, miscelazione omogenea dei materiali, risparmio energetico e riduzione delle emissioni, struttura compatta, nessun effetto di amplificazione.

● Reaction equipment size is small, fast mixing of materials, mass and heat transfer efficiency, easy to achieve the process of strengthening.

● Residence time distribution is narrow, the system responds quickly, the process repeatability is good, product quality is stable.

● Parameter control is accurate (including concentration distribution, temperature distribution and pressure distribution, etc.), easy to automate the control.

● Almost no amplification effect, can be quickly scaled up.

● Low on-line material amount, suitable for unconventional reaction conditions (e.g. high temperature and pressure), intrinsically safe process; continuous operation, high space-time efficiency, labour saving.

According to statistics, about 18.5% of the reaction processes in chemical drug synthesis can be optimized and improved in terms of selectivity, space-time yield, safety and economy by continuous flow microreaction technology.

Caratteristiche

● Internal high shear structure, high-speed mixing impeller to ensure uniform material, high product stability.

● Suitable for reactions involving or generated by viscous liquid materials, solid phase, and can be added to suspension materials.

● High mixing efficiency, can form micro and nano particles, strengthen the reaction, prevent clogging.

Vantaggi tecnici