Microrreator de disco dinâmico gás-líquido-sólido trifásico Capacidade de processamento anual: 8000 t/ano (24h)

YHCHEM dynamic disk microreactor uses a unique internal structure to form rapid turbulent flow of internal materials, which can improve fluid mixing, enhance mass transfer and heat transfer, and is suitable for multi-phase reactions and reactions under high-risk or harsh conditions. According to different scenarios Providing one-stop customized services aims to shorten reaction time, reduce resource waste, improve product quality and purity, eliminate safety risks, reduce environmental pollution, and achieve seamless scale-up from laboratory to industrial production.  

Ampla gama de aplicações

Intermediários farmacêuticos, síntese de medicamentos, produtos químicos finos, química de pesticidas, produtos químicos especiais, indústria de necessidades diárias, nanomateriais, preparações farmacêuticas, modificação de polímeros, etc.

Reações comuns, incluindo nitração, sulfonação, diazotização, oxidação, peroxidação, hidrogenação, cloração, fluoração, halogenação, polimerização, ciclização, isomerização, esterificação, aminação, alquilação, hidroxilação, neutralização ácido-base, etc., podem ser realizadas usando o microrreator.

Características do processo

Controle preciso da temperatura e do tempo de reação, processo de reação rápido e seguro, grande área de superfície específica, mistura homogênea de materiais, economia de energia e redução de emissões, estrutura compacta, sem efeito de amplificação.

● Reaction equipment size is small, fast mixing of materials, mass and heat transfer efficiency, easy to achieve the process of strengthening.

● Residence time distribution is narrow, the system responds quickly, the process repeatability is good, product quality is stable.

● Parameter control is accurate (including concentration distribution, temperature distribution and pressure distribution, etc.), easy to automate the control.

● Almost no amplification effect, can be quickly scaled up.

● Low on-line material amount, suitable for unconventional reaction conditions (e.g. high temperature and pressure), intrinsically safe process; continuous operation, high space-time efficiency, labour saving.

According to statistics, about 18.5% of the reaction processes in chemical drug synthesis can be optimized and improved in terms of selectivity, space-time yield, safety and economy by continuous flow microreaction technology.

características do produto

● Internal high shear structure, high-speed mixing impeller to ensure uniform material, high product stability.

● Suitable for reactions involving or generated by viscous liquid materials, solid phase, and can be added to suspension materials.

● High mixing efficiency, can form micro and nano particles, strengthen the reaction, prevent clogging.

Vantagens Técnicas