Microreactor cu disc dinamic gaz-lichid-solid Trifazic Capacitate anuală de procesare: 8000 t/an (24 ore)

YHCHEM dynamic disk microreactor uses a unique internal structure to form rapid turbulent flow of internal materials, which can improve fluid mixing, enhance mass transfer and heat transfer, and is suitable for multi-phase reactions and reactions under high-risk or harsh conditions. According to different scenarios Providing one-stop customized services aims to shorten reaction time, reduce resource waste, improve product quality and purity, eliminate safety risks, reduce environmental pollution, and achieve seamless scale-up from laboratory to industrial production.  

gamă largă de aplicații

Intermediari farmaceutici, sinteza de medicamente, chimie fine, chimia pesticidelor, produse chimice speciale, industria necesarului zilnic, nanomateriale, preparate farmaceutice, modificarea polimerilor etc.

Reacţiile obişnuite incluzând nitrarea, sulfonarea, diazotarea, oxidarea, peroxidarea, hidrogenarea, clorurarea, fluorurarea, halogenarea, polimerizarea, ciclizarea, izomerizarea, esterificarea, aminarea, alchilarea, hidroxilarea, neutralizarea acido-bazică, etc. pot fi efectuate utilizând microreactorul.

Caracteristicile procesului

Controlul precis al temperaturii de reacție și al timpului de reacție, proces de reacție rapid și sigur, suprafață specifică mare, amestecare omogenă a materialelor, economisire a energiei și reducerea emisiilor, structură compactă, fără efect de amplificare.

● Reaction equipment size is small, fast mixing of materials, mass and heat transfer efficiency, easy to achieve the process of strengthening.

● Residence time distribution is narrow, the system responds quickly, the process repeatability is good, product quality is stable.

● Parameter control is accurate (including concentration distribution, temperature distribution and pressure distribution, etc.), easy to automate the control.

● Almost no amplification effect, can be quickly scaled up.

● Low on-line material amount, suitable for unconventional reaction conditions (e.g. high temperature and pressure), intrinsically safe process; continuous operation, high space-time efficiency, labour saving.

According to statistics, about 18.5% of the reaction processes in chemical drug synthesis can be optimized and improved in terms of selectivity, space-time yield, safety and economy by continuous flow microreaction technology.

Caracteristici produs

● Internal high shear structure, high-speed mixing impeller to ensure uniform material, high product stability.

● Suitable for reactions involving or generated by viscous liquid materials, solid phase, and can be added to suspension materials.

● High mixing efficiency, can form micro and nano particles, strengthen the reaction, prevent clogging.

Avantaje tehnice