Dynamic Disk Microreactor Gas-vätska-fast trefas årlig bearbetningskapacitet: 8000 t/år(24h)

YHCHEM dynamic disk microreactor uses a unique internal structure to form rapid turbulent flow of internal materials, which can improve fluid mixing, enhance mass transfer and heat transfer, and is suitable for multi-phase reactions and reactions under high-risk or harsh conditions. According to different scenarios Providing one-stop customized services aims to shorten reaction time, reduce resource waste, improve product quality and purity, eliminate safety risks, reduce environmental pollution, and achieve seamless scale-up from laboratory to industrial production.  

Brett utbud av applikationer

Farmaceutiska mellanprodukter, läkemedelssyntes, finkemikalier, bekämpningsmedelskemi, specialkemikalier, dagliga nödvändigheter industri, nanomaterial, farmaceutiska preparat, polymermodifiering, etc.

Vanliga reaktioner inklusive nitrering, sulfonering, diazotering, oxidation, peroxidering, hydrogenering, klorering, fluorering, halogenering, polymerisation, cyklisering, isomerisering, förestring, aminering, alkylering, hydroxylering, syra-basneutralisering, etc. kan utföras med användning av mikroreaktorn.

Processegenskaper

Exakt kontroll av reaktionstemperatur och reaktionstid, snabb och säker reaktionsprocess, stor specifik yta, homogen blandning av material, energibesparing och emissionsminskning, kompakt struktur, ingen förstärkningseffekt.

● Reaction equipment size is small, fast mixing of materials, mass and heat transfer efficiency, easy to achieve the process of strengthening.

● Residence time distribution is narrow, the system responds quickly, the process repeatability is good, product quality is stable.

● Parameter control is accurate (including concentration distribution, temperature distribution and pressure distribution, etc.), easy to automate the control.

● Almost no amplification effect, can be quickly scaled up.

● Low on-line material amount, suitable for unconventional reaction conditions (e.g. high temperature and pressure), intrinsically safe process; continuous operation, high space-time efficiency, labour saving.

According to statistics, about 18.5% of the reaction processes in chemical drug synthesis can be optimized and improved in terms of selectivity, space-time yield, safety and economy by continuous flow microreaction technology.

Produktegenskaper

● Internal high shear structure, high-speed mixing impeller to ensure uniform material, high product stability.

● Suitable for reactions involving or generated by viscous liquid materials, solid phase, and can be added to suspension materials.

● High mixing efficiency, can form micro and nano particles, strengthen the reaction, prevent clogging.

Tekniska fördelar