Dynamic Disk Microreactor Gas-liquid-solid Three-Phase Annual Processing Capacity: 8000 t/taon(24h)

YHCHEM dynamic disk microreactor uses a unique internal structure to form rapid turbulent flow of internal materials, which can improve fluid mixing, enhance mass transfer and heat transfer, and is suitable for multi-phase reactions and reactions under high-risk or harsh conditions. According to different scenarios Providing one-stop customized services aims to shorten reaction time, reduce resource waste, improve product quality and purity, eliminate safety risks, reduce environmental pollution, and achieve seamless scale-up from laboratory to industrial production.  

Malawak na hanay ng mga aplikasyon

Mga intermediate ng parmasyutiko, synthesis ng gamot, mga pinong kemikal, kimika ng pestisidyo, mga espesyal na kemikal, industriya ng pang-araw-araw na pangangailangan, mga nanomaterial, paghahanda sa parmasyutiko, pagbabago ng polimer, atbp.

Ang mga karaniwang reaksyon kabilang ang nitration, sulphonation, diazotisation, oxidation, peroxidation, hydrogenation, chlorination, fluorination, halogenation, polymerization, cyclization, isomerization, esterification, amination, alkylation, hydroxylation, acid-base neutralization, atbp. ay maaaring isagawa gamit ang microreactor.

Mga katangian ng proseso

Tumpak na kontrol sa temperatura ng reaksyon at oras ng reaksyon, mabilis at ligtas na proseso ng reaksyon, malaking tiyak na lugar sa ibabaw, homogenous na paghahalo ng mga materyales, pag-save ng enerhiya at pagbabawas ng emisyon, compact na istraktura, walang epekto sa amplification.

● Reaction equipment size is small, fast mixing of materials, mass and heat transfer efficiency, easy to achieve the process of strengthening.

● Residence time distribution is narrow, the system responds quickly, the process repeatability is good, product quality is stable.

● Parameter control is accurate (including concentration distribution, temperature distribution and pressure distribution, etc.), easy to automate the control.

● Almost no amplification effect, can be quickly scaled up.

● Low on-line material amount, suitable for unconventional reaction conditions (e.g. high temperature and pressure), intrinsically safe process; continuous operation, high space-time efficiency, labour saving.

According to statistics, about 18.5% of the reaction processes in chemical drug synthesis can be optimized and improved in terms of selectivity, space-time yield, safety and economy by continuous flow microreaction technology.

Tampok ng Produkto

● Internal high shear structure, high-speed mixing impeller to ensure uniform material, high product stability.

● Suitable for reactions involving or generated by viscous liquid materials, solid phase, and can be added to suspension materials.

● High mixing efficiency, can form micro and nano particles, strengthen the reaction, prevent clogging.

Mga Kalamangan ng Teknikal